Pilot Plants for Cosmetic Products


 


PURPOSE
Effective tool for research & development of Pharma, Cosmetics, Soaps & Detergent products.

PRODUCTS
Creams, Lotions, Gels, Ointments, Tooth Pastes, Soaps, Medical Preparations, Food Products, etc.

SALIENT FEATURES

  • Material contact points are made up of SS316 / SS304 as per customer needs.
  • Main mixer will be of semi contra type, gate type or contra rotary type
  • Anchor for the main mixer and high speed emulsifier are provided with suitable Mechanical seal to ensure adequate vacuum for the process
  • Facilitated with bottom mounted inline high speed emulsifier
  • All the vessels are jacketed and insulated
  • Online digital temperature measurement for the product and jacket of all the vessels is provided
  • Agitators are provided with variable frequency drive to facilitate desired mixing speed (Optional).
  • Material transfer between the vessels happens through vacuum.
  • Suitable filtration system is provided in transfer lines
  • The plant is GMP compatible
  • The Pilot plant delivers 99.5% process accuracy which will be helpful during process validation and scaling up for regular production
  • Working platform is provided as an optional attachment
  • Required nozzles are provided in the vessel and jackets for vacuum, steam, cooling & chilling water application.
  • Pre dispatch pressure test ensures vessel safety and statutory compliance.
  • Vessel is provided with safety valves, vacuum gauge etc.,
Model Aspro-PPC-5 Aspro-PPC-25 Aspro-PPC-50
Batch Size 5 Kgs 25 Kgs 50 Kgs
Contact Parts SS 316 SS 316 SS 316
Minimum Batch size 3 Kgs 15 Kgs 30 Kgs
Power Required 0.18KW 0.75 KW 1.5KW
Dimension (DxH)       in mm 202x280 400 x 500 500 x 650
Top Lid Opening  Screw rod / Hydraulic Screw rod / Hydraulic Screw rod / Hydraulic
Weight (Approx.)      in Kgs 350 550 650
In-Built heating system Optional Optional Optional
Vacuum Pump (KW) 0.37 0.75 1.5
Type of stirrer Semi contra/ Contra Semi contra/ Contra Semi contra/ Contra
Phase vessel attachement Optional Optional Optional
Homogeniser 0.37 0.75 1.5
Stirrer Speed(RPM) Up to 60 Up to 60 Up to 40
Homogeniser Speed(RPM) Up to 2800 Up to 2800 Up to 2800
Note :
Production rate depends upon the material characteristics
Basic models are also available without automation
All dimensions/specifications are subject to change due to design developments