Vacuum Plodder

 

 

 

Duplex_Vacuum

 

 

Plodder

 

Duplex

 

Duplex
  • Plodders are widely used in the manufacture of soaps, detergents, mosquito coils etc.
  • The plodders are made in different configurations viz.
    1. Single Worm Simplex Plodder
    2. Twin Worm Simplex Plodder
    3. Single Worm Duplex Vacuum Plodder
    4. Twin Worm Duplex Vacuum Plodder
  • The Worms are made of SS / MS / EN 8 constructions either casted or solidly fabricated
  • Pitch distances are variable and reducing fashion to produce compact soap bars
  • The Clearance between the worm and barrel will be 1 mm on all sides
  • The plodder is provided with jackets for cooling water circulation
  • Spider plates are provided with Teflon supports to ensure worms rest at centre
  • The end bearings are designed with adequate sturdiness for longer running life
  • Twin Worm plodders are provided with left and right gear drives through external or inbuilt mono-block gear boxes
  • Seamless or ERW pipes are used for barrel construction
  • End seals are fitted with glands for vacuum sealing
  • Vacuum chamber is made of SS 304 with toughened view glasses
  • The conical mouth is fitted with different output options
    1. Single mouth extrusion
    2. Double mouth extrusion
    3. Triple mouth extrusion
    4. Four mouth extrusion ( Flat straight / Twin lane equally diverted )
  • Heater is provided at the front edge of the conical mouth for better extrusion and  bar finish
  • Easy removal system for extrusion dies
  • Water ring vacuum pump is provided as optional accessory

 

 

 

Duplex
Technical Specifications
Single Worm-Simplex
Model Aspro-SWP-50 Aspro-SWP-150 Aspro-SWP-1000 Aspro-SWP-1500 Aspro-SWP-2000
Diameter in Inch 4 6 8 10 12
Output (Kgs/Hr) Up to 50 * Up to 150 * Up to 1000 * Up to 1500 * Up to 2000 *
Contact Parts SS304/MS SS304/MS SS304/MS SS304/MS SS304/MS
Screw Worm Casted** Casted** Casted** Casted** Casted**
No. of Out puts 1 1 1 2 2
Power Required in KW 2.2KW 3.7KW 11.1KW 15KW 18.65KW
Dimension (LxBxH) 1000x580x1200 1662x650x1435 3400x1100x1500 3000x1200x1650 3600x1300x1700
Weight (Approx.) in Kgs 350 1130 2450 3700 3950
Single Worm-Duplex Vacuum Plodder
Model Aspro-SWDVP-50 Aspro-SWDVP-150 Aspro-SWDVP-1000 Aspro-SWDVP-1500 Aspro-SWDVP-2000
Diameter in Inch 4 6 8 10 12
Output (Kgs/Hr) NA Up to 150 * Up to 1000 * Up to 1500 * Up to 2000 *
Contact Parts NA SS304/MS SS304/MS SS304/MS SS304/MS
Screw Worm NA Casted** Casted** Casted** Casted**
Max No. of Out puts NA 1 1 2 2
Power Required in KW NA 7.5KW 22.5KW 30KW 37.5KW
Vacuum Pump-Optional NA 1.5 KW 2.2KW 3.7KW 5.2KW
Dimension (LxBxH) NA 2600x800x1900 4115x1100x2320 4550x1200x2600 5020x1300x3200
Weight (Approx.) in Kgs NA 2400 4250 6400 7800
Twin Worm-Duplex Vacuum Plodder
Model Aspro-TWDVP-50 Aspro-TWDVP-250 Aspro-TWDVP-2000 Aspro-TWDVP-4000 Aspro-TWDVP-6000
Diameter in Inch 4 6 8 10 12
Output (Kgs/Hr) NA Up to 250 * Up to 2000 * Up to 4000 * Up to 6000 *
Contact Parts NA SS304/MS SS304/MS SS304/MS SS304/MS
Screw Worm NA Casted** Casted** Casted** Casted**
Max No. of Out puts NA 1 1 3 4
Power Required in KW NA 15KW 45KW 60KW 75KW
Vacuum Pump-Optional NA 1.5 KW 2.2KW 3.7KW 5.2KW
Dimension (LxBxH) NA 3600x850x2000 4115x1300x2320 4550x1400x2600 5020x1500x3200
Weight (Approx.)in Kgs NA 6750 7500 9750 10500
* output varies depends upon formulation, bar size, etc.,
** Fabricated screw worm is an optional
Note :
Production rate depends upon the material characteristics
Basic models are also available without automation.
All dimensions/specifications are subject to change due to design developments