Auto Case Packers
 Products > Auto Case Packers

Standard-Single Head
(ACP - PPS- Series)

Super-Double Head
(ACEP - PPD- Series)

Smart-Single Head
(ACEP - PPS- Series)

Smart-Double Head

Smart- Triple Head

Smart-Four Head (ACP-PPD-TWH-SERIES)

Today's Competitive production environment requires increase productivity, manpower optimization and reduced down time.

The fast developing economy leaves most of the factory chase behind man power scarcity. Hence end of line ADHISAKTHI offers the most innovative series of case packing equipments suiting to various types of products and Packing methodologies.

The range of models that are crafted with care and dedication matches to various packaging machinery of speed ranging from 150 pcs per minute to 600 pcs. per minute.
 
Equipments are constructed with Mild steel structure for cost effective options and Stainless steel structures that matches to GMP requirements and sanitary wash down environments. 

BRIEF CLASSIFICATION OF MODELS: 

TOP LOAD- PICK AND PLACE SERIES
CASE PACKER SERIES ACP-PP-S: Single Head Case Packer 
ACP-PP-D: Double Head Case Packer
ACP-PP-T : Triple Head Case Packer 
ACP - PP - TWH -DUP : Four Head Case Packer
ACP-PP-MD: Modular belt matrix base - Single/Double Head Options
CASE ERECTOR CUM PACKER MONO BLOCK SERIES ACEP-PP-S: Case Erector Cum Packer-Single Head 
ACEP-PP-D: Case Erector Cum Packer-Double Head 
ACEP-DUPLEX-Case Erector Cum Packer-Four Head
MONO BLOCK CARTON ERECTION FILLING AND TAPING SERIES ACEPT series: Fully Automatic Case Packing Machine
TOP LOAD - STACKING SERIES
CASE ERECTOR CUM PACKER ACEP-STK: Suits for products that are not vacuum picked
SIDE LOAD SERIES
CASE ERECTOR, PACKERAND TAPING MONO BLOCK SERIES ACEPT-SL-STD: Standard side load up to 200 pcs / min 
ACEPT-SL-HISPD: Hi speed side load model
CONFIGURATION METHODOLOGY
Different configurations of case packers are available based on the
  • Method of loading
  • Speed required
  • Matrix size
  • Type of stacking inside the carton
  • Type of packing (Wrapper, Flow wrap, Carton, Bottles, Pouches etc.,)
  • Nature of product
  • Integration with auto carton erection, flap closing and taping - Fully automatic case packing solution TOP LOAD PICK AND PLACE METHOD SIDE LOAD. STACKING METHOD TOP LOAD STACKING METHOD
Smart- Bottle De-Caser
Standard-Top Load-Stacking
Mega-Top Load-Stacking
Standard-Side Load(ACEPT-SL-STD)
Mega-Side Load (ACEPT-SL-MEGA)
Special-Side Load(ACEPT-SL-SPL)
Case Errector & Sealing Machine
PICK AND PLACE MODEL CASE PACKERS ( ACP-PP* - SERIES )
  • The machine works on the principle of pick and place method using specially designed vacuum suction systems.
  • Cycle Speed : Pneumatically operated : 12 cycles / head and Servo Driven : 15 cycles / head.
  • Matrix Plate : Matches to the carton size, matrix and product size fitted with rectangular bellow suction cups or round below suction cups depending upon the product shape.
  • PLC : Allen Bradley make with HMI panel optional extra & pneumatic components are of FESTO / SMC make.
  • The machine houses the electrical and pneumatic panel within the base foot print of the machine.
  • Grippers are used to hold containers and bottles if they are not suitable for lifting through vacuum.
  • All moving parts are covered with safety limit switch interlock and the machine is fitted with optional beam sensors
    (Light curtains) to ensure operator safety.
  • HMI will display trouble shooting procedures and fault indications to minimize down time and improve OEE.
    Coverall equipment efficiency.
  • Electrical and pneumatic components are designed for easy access and replacement without disturbing main
    wiring system to reduce down time.

We have the following models to match various line speeds and packing configurations

  • 1. SINGLE HEAD CASE PACKER ( ACP -PPS- SERIES ) : Speed Upto 12 pick up cycles /min
  • 2. DOUBLE HEAD CASE PACKER ( ACP- PPD -SERIES ) : Speed uoto 24 pick up cycles/min
  • 3. TRIPLE HEAD CASE PACKER ( ACP-PPT- SERIES ) : Speed upto 33 pick up cycles/min
  • 4. FOUR HEAD CASE PACKER ( ACP-PPD-TWH-SERIES) : Speed upto 40 pick up cycles/min
HIGH SPEED SERVO MODELS: FOUR HEAD CASE PACKER (ACP - PP - TWH -DUP - SERIES)
  • Predominantly pneumatically operated case packer models are used because of its user friendliness and cost effectiveness.
  • However to achieve more cycle speed SERVO driven machines are supplied depending upon customer requirements.
  • Allen Bradley SERVO drives are used
  • 25 % increased cycle speed may be achieved by using SERVO based case packing system
  • ROBOTIC pick and place systems may also supplied by us through integrating standard ROBOT to our case packer models 
MODULAR BELT MATRIX BASE MODELS:
  • The modular belt matrix base models helps in achieving higher speeds
  • It is difficult to arrange certain products on matrix table. Modular belts enable inline matrix formation for such products
  • Design of such machinery are tailor made to match the specific requirement of customers 
AUTO CASE ERECTOR - FILLING-TAPING MODEL: AUTO CASE ERECTOR & PACKER MONO BLOCK (ACEP - PP-SERIES)
  • The mono block case erector cum packer model combines the operation of both carton opening and product filling to final taping
  • Carton bundles loaded in the magazine are erected automatically and fed to the filling station
  • The product is filled in lathe carton through suitable method matching to product nature and orientation for filling
  • After filling both top and bottom flaps are closed and taping is done or fed to the final end of line conveyor
  • Consistency in the quality of carton plays a major role when auto carton erection is integrated 

TOP LOAD - PICK AND PLACE MONO BLOCK MODELS ACEP-PPD-SERIES

  • The mono block machine is a combination of Auto Case Erector with Pick and place top load mechanism.
  • Fully automatic machine from auto erection to filling and final taping system
  • Occupies relatively lesser space in comparison with combination machine of separate auto case erection and filling machine
  • Optional top and bottom taping attachment based on customer preference
  • The machine works on the principle of pick and place method using specially designed vacuum suction systems.
  • Option of Single head and Twin head mono block machine with SS construction or powder coated Carbon steel construction
  • Cycle Speed : Pneumatically operated. 12 cycles / head and Servo Driven : 15 cycles / head
  • Matrix Plate : Matches to the carton size, matrix and product size fitted with rectangular bellow suction cups or round bellow suction cups depending upon the product shape.
  • PLC: Allen Bradley make with HMI panel optional extra & pneumatic components are of FESTO / SMC make.
  • The machine houses the electrical and pneumatic panel within the base foot print of the machine.
  • Grippers are used to hold containers and bottles if they are not suitable for lifting through vacuum.
  • All moving parts are covered with safety limit switch interlock and the machine is fitted with optional beam sensors (Light curtains) to ensure operator safety.
  • HMI will display trouble shooting procedures and fault indications to minimize down time and improve OFF.
  • Electrical and pneumatic components are designed for easy access and replacement without disturbing main wiring system to reduce down time. 

THE SIDE LOAD SERIES: FULLY AUTOMATIC SIDE LOAD CASE PACKER (ACEPT - SL - SERIES) 
The method is highly advantageous because of its integral assembly comprising of

  • Case Erection o Inline matrix formation through vertical stacking
  • Product loading through side
  • Inline automatic major and minor flaps closing
  • Integrated dual side taping system

  • Positive locating through flap opening and holding on the sides
  • Flexibility for easy topping up of carton bundles
  • Higher flexibility to handle wide varieties of cartons and products
  • Capable to link up in high speed lines
  • Lower operating cost comparing to pick and place models 

TOP LOAD: STACKING MODEL : TOP LOAD CASE ERECTOR CUM STACKER MODEL (ACEP - STK - SERIES) 

  • The Horizontal stacking machine works on the principle of layer by layer horizontal
  • Stacking inside the carton
  • This machine is a standard mono block carton erector cum packing system
  • Unlike the pick and place mechanism, this machine does not use vacuum suction
  • Highly suitable for products that are heavy which cannot be lifted by vacuum

  • Positive flap locating system for product loading with ease inside the carton
  • Options of Servo and pneumatic configurations for step by step stacking
  • Relatively higher speed achieved in comparison with the pick and place mechanism
  • Fully automatic carton erection loading and flap closing system 
AUTO CASE ERECTOR CUM TAPING MACHINE (ACE - TPG - SERIES)
  • The machine automatically erects the carton from the bundle loaded to its
  • magazine
  • Bottom flaps are automatically closed and fed to the bottom taping station
  • Speed up to 12 cartons per minute
  • Easy change over for different carton sizes
  • Pneumatic holding system for easy topping up of carton bundle
  • Light curtain safety sensors are provided as optional safety feature 
COMMON FEATURES FOR ALL CASE PACKERS:
  • Safety covers using polycarbonate windows and limit switch interlocks
  • Fully PLC controlled with user friendly features
  • Very simple to operate
  • All the pneumatic components are of FESTO / SMC make
  • The machines are capable to handle a line speed ranging from
  • 250 pcs per minute to 500 pcs per minute.
  • The speed depends upon the matrix size and the product nature.
Technical Specifications
MODEL DESCRIPTION SPEED FOOT PRINT CARTON SIZE 
(L x W x H) mm
POWER AIR REQMT WEIGHT
(L x W x H mm )
(L x W x H) mm MINIMUM MAXIMUM kw cfm kgs (apprx)
TOP LOAD PICK AND PLACE SERIES - SPEED IN CYCLES PER MIN MULTIPLY WITH MATRIX SIZE
ACP-PPS- ** SINGLE HEAD SERIES up to 12 1500X1600X1600 250X240X150 480x340X275 0.75 25 500
ACP-PPD- ** DOUBLE HEAD SERIES up to 22 3300X2000X1700 250X250X200 480x350X400 1.00 45 800
ACP-PPS-MD-EX MODULAR SING. HEAD up to 12 3000X1400X2000 250X200X200 450X300X275 1.50 30 750
ACP-PPD-MD-EX MODULAR DOUB. HD up to 22 3650x1400x2000 250x200X200 450x300x275 2.00 45 900
ACP-PPT-MD-EX MODULAR TRIPLE HD. up to 30 4300X1400x2000 250X200x200 450X300X275 2.00 60 1050
ACP-PP-TWH-DUP FOUR HEAD MACHINE up to 40 3750X3200X2000 250X250X200 480X350X400 3.00 60 1100
ACEP-PPS- ** ERECTOR SING. HD up to 12 2000X1800X2300 250X240X150 480X340X275 1.00 45 900
ACEP-PPD- ** ERECTOR DOUB.HD up to 22 3300X2000X2200 250X250X200 480X350X400 1.50 60 1200
ACEP-PPS-MD-EX ERECTOR -S/H MOD up to 12 3000X2300X2000 250X200X200 450X300X275 2.50 50 1150
ACEP-PPD-MD-EX ERECTOR-D/H MOD up to 22 3650X2300X2000 250X200x200 450x300X275 3.00 65 1300
ACEP-PP-TWH-DUP ERECTOR-F/H MOD up to 40 4750X3200X2000 250X250X200 480X350X400 4.00 80 1500
ACEPT-PPS- ** ERECTOR & TPG S/H up to 12 3300X2000X2300 250X240X150 480X340X275 1.50 50 1100
ACEPT-PPD- ** ERECTOR & TPG D/H up to 22 4800X2000X2200 250X250X200 480X350X400 2.00 65 1400
ACEPT-PPS-MD-EX EREC & TPG MOD S/H up to 12 4500X2300X2000 250X200X200 450X300X275 3.00 55 1350
ACEPT-PPD-MD-EX EREC & TPG MOD D/H up to 22 5000X2300X2000 250X200X200 450X300X275 3.50 65 1500
ACEPT-PP-TWH-DUP EREC & TPG FOUR HD up to 40 6250X3200X2000 250X250X200 480X350X400 4.50 85 1700
TOP LOAD - STACKING SERIES FOR NON PICK AND PLACE TOP LOAD MECHANISM
ACEP-STK ERECTOR CUM STACKER Up to 250 pcs/min 2900x2750x 1700 250X200X200 450X300X275 0.5 55 900
SIDE LOAD SERIES
ACEPT-SL-STD* SIDE LOAD STANDARD Up to 250 pcs/min 3400X1300X2000 300X200X250 500X350X400 1.5 25 600
ACEPT-SL-HISPD* HI SPEED SIDE LOAD Up to 450 pcs/min 4000X1750X2000 300X200X250 500X350X400 2 30 700
CASE ERECTOR AND TAPING MACHINE
ACE-TPG ERECTOR AND TAPING Up to 12 Ctrns/min 3000X1700X1600 250X240X150 480X350X400 0.5 25 400